As a company that provides one-stop packaging and display product solutions, Junfeng Packaging is committed to providing customers with a full range of services from design to production. Our services cover all aspects such as independent design, development and proofing, packaging testing, printing production and factory direct supply.
With the continuous development of the packaging industry and the continuous updating of printing and packaging technology, our printing production process is also being simplified. The specific process is as follows:
01. Structural Design
Designing a reasonable and creative packaging structure is an especially important step for Junfeng Packaging in product protection and sales. An excellent packaging structure design can not only effectively protect the product and prevent damage during transportation and storage, but also attract consumers' attention, improve the market competitiveness of the product, and further promote sales. For us at Junfeng Packaging, it is crucial to attach importance to and be committed to providing professional packaging structure design. It is the first key step for us to succeed in the market.
02. Sample for Fitting
After designing the packaging structure, we need to use a cutting machine to cut according to the designed die-cutting pattern and accurately cut out each component. Then, we assemble these components to form a complete packaging structure. This process requires precise operation and rigorous process flow to ensure the quality and protection of the product. Jiongtu Printing has advanced cutting equipment and a professional technical team. We can provide high-quality packaging cutting and assembly services according to customer needs and design requirements to help customers achieve product protection and sales goals.
03. Lab Testing
After the trial installation, a series of tests are usually required to verify the rationality of the packaging and ensure the safety of the product. These tests include drop tests, clamp tests, and transportation tests. Junfeng Packaging has professional testing equipment and an experienced technical team to conduct comprehensive tests on the packaging to ensure that it meets customer expectations and requirements. Through these tests, we can promptly discover and solve potential problems and provide customers with more reliable and safe packaging solutions.
04. Artwork Design
After the packaging structure is confirmed, we will use professional software to design the artwork of the file on the die-cutting drawing. These artworks include the pattern, text and other relevant information on the outside of the packaging. Junfeng Packaging has a professional design team and advanced software tools, and can provide high-quality design file production services according to customer needs and design requirements.
05. CTP
After the artwork is designed, the file is sent to the publishing staff for color separation and CTP production to ensure the quality of the printed product. This is the process of converting the design file into an actual printing plate, which requires professional software and equipment. Junfeng Packaging has a professional publishing team and advanced CTP equipment, and is able to provide high-quality color separation production services.
06. Printing
The printing staff will put the prepared CTP into the corresponding printing machine for precise ink adjustment and printing. Using advanced equipment and professional technology, the design is transformed into attractive and high-quality prints to meet customer needs.
07. Surface Finishing
At Junfeng Packaging, we provide a variety of surface treatments such as glossy lamination, matte lamination, UV, glossy oil, matte oil and hot stamping to increase the texture and aesthetics of color box packaging and meet customer needs.
08. Corrugation Laminated
Under the processing of high-speed paper laminating machines, freshly printed and surface-treated paper is bonded to corrugated paper. Junfeng Packaging uses high-speed fully automatic paper laminating equipment, which significantly reduces labor costs and improves production efficiency. This automation technology improves overall efficiency, reduces the impact of human factors on product quality, and ensures the stability and consistency of production.
09. Diecut Tooling
After starting the structural design, we will send the designed die drawing to the die maker. They will make the die according to the 1:1 ratio to ensure the accuracy and precision of the die. Junfeng Packaging has a professional die making team and advanced equipment, and can provide high-quality die making services to meet customer needs.
10. Diecut Process
After the die is made, we install and fix the die on the machine. Junfeng Packaging uses a high-speed automatic die-cutting machine (beer machine), which can achieve fully automatic waste removal at the moment of die-cutting, greatly improving production capacity and work efficiency. This automated equipment can reduce manual operations, improve production efficiency, reduce scrap and waste, and improve product quality and production benefits. Junfeng Packaging is committed to providing customers with efficient and high-quality printing and packaging solutions.
11. Gluing & Packing
If glueing is required, we put the prepared boxes into the fully automatic glue box machine and quickly glue the boxes together. After gluing is completed, the quality inspection link is tested to ensure that the product quality meets the requirements, and then it is packaged and shipped. Junfeng Packaging has advanced fully automatic glue box equipment and quality inspection equipment, which can provide efficient and high-quality packaging gluing and packaging services to meet customer needs.
12. Delivery
The packaged goods are placed on a pallet and then loaded into a pre-booked container truck by a forklift. At this point, a complete packaging manufacturing process has been completed. Junfeng Packaging is committed to providing customers with efficient and high-quality printing and packaging solutions to ensure product protection and sales effectiveness.
